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Custom 3-D printed scalp, hair helps cancer survivors feel like themselves again

Sheri Valle, 51, felt depressed when her hair wouldn't grow back following radiation. Now, with the CNC, she has more confidence than ever.
Sheri Valle was diagnosed with small cell lung cancer in April 2011, but the idea of re-growing the hair she lost from treatment gave her hope for normalcy after she finally beat the disease. After going into remission in early 2012, Valle would get her hair backā€” just not in the way she expected.

Valle, who lives in Fanwood, New Jersey, ended up suffering permanent hair loss after undergoing precautionary radiation on her brain, where doctors feared the cancer could have spread. But thanks to a custom, 3-D printed prosthetic scalp hand-injected with healthy human hair follicles to match her natural head shape and strands, Valle feels normal again. In fact, sheā€™s more confident than ever.
ā€œI always had nice hair, but I never got the comments I get now,ā€ 51-year-old Valle, who got her hairpiece in May 2015, told FoxNews.com. ā€œPeople say, ā€˜Wow, I love the color,ā€™ and ā€˜Itā€™s so shiny!ā€™ Iā€™ve heard that a million times.ā€
Valle got the custom hair and scalp system, called the CNC, at Transitions Hair Solutions in Wall Township, New Jersey. Sheā€™s about one of 60 customers whoā€™s gotten the service at the center, said Transitions owner Danielle Grillo, who offers the CNC not only to cancer survivors, but also to people with alopecia, or hair loss, and trichotillomania, a disorder whereby an individual canā€™t resist pulling her hair out.
The caps themselves are produced out of Bologna, Italy-based Cesare Ragazzi Laboratories, but CNC-certified centers worldwide, like Grilloā€™s, apply them to clientsā€™ heads then help them maintain the system.
ā€œItā€™s not a traditional hairpiece or wigā€” itā€™s ultra-custom,ā€ Grillo told FoxNews.com. ā€œItā€™s the most natural thing Iā€™ve seen in the 21 years Iā€™ve been doing this.ā€
Like human hair, the follicles can be dyed, highlighted and styled however the client wants. But unlike wigs, the scalp portion of the CNC is made with biomedical-grade material thatā€™s antimicrobial, antifungal, and breathable. Because the CNC is secured to the head, clients can also go swimming, windsurf or do anything a normal person with normal hair can, Grillo said. They can even go to a regular salon, and often the hairdresser wonā€™t know their hair isnā€™t growing from their head.
ā€œThey turn back into how they used to be,ā€ Grillo said of her clients, ā€œand they let you in to do that. I canā€™t think of a better feeling.ā€
From design to application, preparing the CNC for a client is a three-month process. First, Grillo observes and records specific details of the clientā€™s hair, including texture and direction of growth, as well as the clientā€™s scalp pH, hydration levels and pigmentation. The clientā€™s scalp is then mapped out and a replica mold is created based on how much of the head the client would like covered. The mold is then sent to Bologna, where bioengineers create an exact replica of the clientā€™s scalp using 3-D printing. Virgin, unprocessed hair based on the clientā€™s specifications is then injected into the custom scalp.

At centers like Transitions, the final custom CNC is then applied to the clientā€™s head using medical-grade glue or adhesive tape. Clients donā€™t take them off at allā€” showering and sleeping in the CNCā€” until they return to Transitions for follow-up appointments every four to six weeks. At that time, Grillo trims any hair thatā€™s grown underneath, treats the clientā€™s natural scalp, and disinfects the CNC in a custom solution. A client typically uses two CNCs that last a year apiece, alternating the systems at each follow-up appointment.
Depending on the unique design of the clientā€™s scalp and hair, the CNC system can cost anywhere between $3,000 and $10,000, Grillo said.
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